8 Quick Tips Before Choosing Quarry Stone Cutting Machine
During the construction process, sometimes it is necessary to change the configuration and size of bricks, ceramic tiles, blocks, porcelain stoneware. When this is done for yourself in a small volume, you can handle it with a manual tile cutter and cutting tool. But if a private entrepreneur provides construction and repair services, he will need professional equipment (this also applies to construction companies). Then the task appears – how to choose a Quarry stone cutting machine for working goals and objectives.
The equipment eliminates strenuous physical labor, ensures the evenness and accuracy of the cut line, speeds up the processing of building materials, and reduces the amount of scrap. Therefore, it is worth paying attention to how to select a machine for cutting quarry stone and other hard objects. Its use will pay off with better work and attractive results.
What To Look In Quarry Stone Cutting Machine
The massive use of diamond abrasive materials has opened up completely new possibilities in the processing of stone, concrete and masonry. Before they appeared, the only way to reshape a stone was to dig it up (with a hammer or chisel) and level it with cement mortar.
Now the concrete (and even the granite) really cuts like butter. The special equipment allows you to cut openings, to accurately and cleanly dismantle concrete, to cut through seams, to cut close to walls, ceiling, floor, at an angle, to a great depth (up to 4 meters). Examples of such equipment is quarry stone cutting machine.
The device of the stone-cutting machine. First of all, you need to figure out what kind of stone machines there are, taking into account power. If 1.5 kW of power is enough for cutting thin soft products, 2.2 kW for thick hard tiles, then for stone and other harder materials, machines are often needed that even work from a 380 V network.
2. Cutting Depth
Depending on the building materials used, you can choose machines with a cutting depth of up to 42 cm. This will allow you to process bulky items. Pay attention to the diameter of the cutting disc, choose with a small margin.
3. Cutting Length
An important parameter is responsible for the maximum length that can be cut. This characteristic can vary and reach a value of more than 1 meter.
4. Type of Drive
For ordinary tiles, equipment with a lower drive is suitable. On a machine with a compact motor from below, you can cut products of any size. And for very massive material, you will need a top-drive design. Then the engine moves from above over a large plate and can make a cut up to one and a half meters long.
5. Engine Location
In machines with an electric motor located under the bed, a block or stone moves for cutting, and the cutting body remains stationary. The advantage of these models is compactness. But they can only be used for cutting thin tiles made from not very hard materials.
In models called “rail”, the drive is mounted above the bed. In such machines, the stone is rigidly fixed, and the cutting head moves in the right direction. Overhead tools designed for cutting stone are considered more convenient and safer. It is this design scheme that is used in the manufacture of professional-grade equipment, since it provides high productivity, cleanliness and accuracy of the cut, the ability to cut small pieces from thick tiles and blocks. Coolant is supplied from above.
The machines use only diamond blades. Segmented – for cutting blocks, bricks, rough materials, where there is no need for a clean cut without chips. For thin materials, tiles, porcelain stoneware, solid discs are used.
As a rule, stone-cutting equipment is powered by an electrical network. Depending on the power, it is necessary to take into account the capabilities of a domestic or industrial network. For example, the most powerful hard stone cutters can run at 380V.
It is advisable to give preference to well-known brands in order to have reliable equipment with a long service life. Brands deserve trust: Fujian Gentle, Husqvarna, Dr.Schulze, SIMA, Nuova BATTIPAV, Diam, Cedima.
Pros and Cons of Stone Cutting Machine
- The possibility of automating the process;
- Getting rid of heavy manual labor;
- High processing accuracy and repeatability;
- Versatility, the ability to process stones of high hardness;
- Remote control, eliminating the need to breathe dust;
- Variety of species and types;
- Increase in cutting and processing speed.
- Increased cost;
- The need for staff training;
- A large amount of dust at high processing speeds.